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HEAD_MOUNT_ASSEMBLY.md

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Head mount assembly

Tools

For this assembly, you need the following tools:

  • Screwdriver

Parts

Check the complete parts list with detailed description and where to find them in the PARTS documentation

For this step, you need the following plastic parts:

  • servo_mount (x2)
  • servo_mount_clip (x2)
  • servo_lever_adapter (x2)

Fasteners:

  • M2x8 screws (x2)
  • M2X20 screws (x2)
  • M2 nuts (x2)

Electronics:

  • Micro Servo sg90 servo motor kit (x2)
  • ESP-WROOM-32 38pin board
  • esp-32 expansion board

Other:

  • silicone brush (x2)
  • torsion spring (x2)

Assembly

Torsion spring preparation

This is the hardest part of the assembly. The torsion spring legs should be bent by 90 degrees angle as it is shown on the picture

spring_dimensions

Clip preparation

Insert M2 nut into the servo mount clip
Use screw to simplify this process. The nut hole is stiff, do not afraid to use force to insert it

servo_mount_clip_insert_m2_nut

Insert the spring into the servo mount clip
If the spring leg sticks over the side of the clip, cut it off

Warning

Be careful while cutting off the spring tip. The piece can fly away in unpredictable directions and damage your eyes

insert_torsion_spring_into_servo_mount_clip spring_insertion_result

Align servo mount holes with servo mount clip hole as shown on the picture, the torsion spring leg should come into the servo mount groove Cut off the part of the spring leg that sticks outside

Warning

Be careful while cutting off the spring tip. The piece can fly away in unpredictable directions and damage your eyes

join_servo_mount_parts

Join parts with M2X20 screw. Make sure that screw came out into the servo mount hole from the opposite side. Be careful at this moment - if holes are not aligned, the screw can break the bracket
Do not overtighten the screw. The parts should move freely

fix_servo_mount_parts

Repeat the same steps with another servo mount system

Clip mounting

put the plastic clip to the upper part of the headset strap system

clip_mount_s1

insert the screw from the bottom
Tighten the screw

Warning

Be careful, don't damage the headset lenses!

clip_mount_s2

Do the same on the opposite side

Servo motors preparation

This step assumes that the firmware is already uploaded on the ESP-32 board
Before fixing servo motors in servo mounts, the motors should be calibrated and then the levers should be fixed in correct position

connect motors to the extension board as shown on the picture. The corresponding line of pins is closer to the side where the motor should be placed
Then connect power supply to the board or reload it if it is already connected. The motors shafts should move to the default position once board connected to WiFi network

connect_motors

Put the lever adapter to the lever

servo-mount-step-1-10

Put the lever to the motor shaft in postion as shown on the picture The picture shows the lever position for the left side (right side if you look to a headset from front)

lever_position

You can test the lever movement usiing web UI testing tool. Make sure that the lever left and right extreme positions are simmetric

Adjust the lever position if needed

Fix the lever on the motor shaft using the small screw from the motor kit

fix_lever

Fixing the servo motors in the servo mounts

Insert the motor to the motor mount as it is shown on the picture
Pay attention to the motor shaft, it should be on the side that is opposite to the supports

insert_motor

Use the screws to fix it. The screws should be included into the motor kit

fix_motor

Put on the silicone brush

put_on_brush

Repeat same steps for the opposite side

Final result

final_result_up final_result_profile final_result_front