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cupe.lisp
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(in-package :gcode)
(defparameter *cupe-tool*
(make-instance 'tool
:diameter 0.3 ;; diameter vom tool
:number 14 ;; nummer im cnc kontrollprogramm
:depth 4 ;; maximale eintauchstiefe vom tool
))
#+nil
(defun cupe-shizzle ()
;; viereck von 10, 10 -> 50, 50
(with-program ("cupe-shizzle")
(with-named-pass ("viereck")
(goto-abs :x 0 :y 0)
(spindle-on)
(goto-abs :z 1.5)
(goto-abs :x 10 :y 10)
(let ((*current-tool* *cupe-tool*))
(with-named-pass ("befestigung")
(drill :x 8 :y 8 :diameter 5 :depth 8))
(with-tool-down (2)
(let ((x1 (orig-current-x))
(y1 (orig-current-y)))
(with-named-pass ("bridge")
(with-tool-down (1)
(fly-to :x x1 :y y1)
(mill-abs :x 15 :y y1))))
(fly-to :x 15)
(mill-abs :x 50 :y 10)
(mill-abs :x 50 :y 50)
(let ((x1 (orig-current-x))
(y1 (orig-current-y)))
(with-named-pass ("bridge")
(with-tool-down (1)
(fly-to :x x1 :y y1)
(mill-abs :x 45 :y y1))))
(fly-to :x 45)
(mill-abs :x 10 :y 50)
(mill-abs :x 10 :y 10))))))
;; NC code genereien
;;(program-to-file (cupe-shizzle) "/users/manuel/public/nc/test.nc" :order '("mill" "bridge"))
;(program-to-pdf (cupe-shizzle) "/users/manuel/public/nc/test.pdf" :order '("mill"))
;; opcodes.lisp -> alles was direkt mit gcode zu tun hat - primitiven
;; shapes.lisp -> (DRILL) (ARC-CW-ABS) (ARC-CCW-ABS) (MILL-ABS)
(defun holz-test ()
(with-program ("bohrung")
(with-named-pass ("drills")
(with-tool (*cupe-tool*)
;; (drill :x 20 :y 10 :diameter 5 :depth 1)
;; (drill :x 465 :y 10 :diameter 5 :depth 1)
;; (drill :x 465 :y 400 :diameter 5 :depth 1)
(drill :x 20 :y 400 :diameter 5 :depth 1)
))))
(defun holz-test2 ()
(with-program ("bohrung")
(with-named-pass ("drills")
(with-tool (*cupe-tool*)
(drill :x 20 :y 10 :diameter 5 :depth 16.5)
))))
;;; AB HIER
(defun m+ (&rest points)
(apply #'mapcar #'+ points))
(defun make-point (x y)
(list x y))
(defmethod x ((p cons))
(first p))
(defmethod y ((p cons))
(second p))
(defmethod m* ((p1 cons) (p2 cons))
(+ (* (x p1) (x p2))
(* (y p1) (y p2))))
(defmethod m* ((p1 cons) (n number))
(mapcar (lambda (foo)
(* foo n))
p1))
(defmethod m* ((n number) (p1 cons))
(m* p1 n))
(defun evaluate-arc (center radius angle)
(m+ center
(m* radius (make-point (cos angle)
(sin angle)))))
(defparameter *aussen-radius* 43.5)
(defparameter *innen-radius* (- *aussen-radius* 4.7))
(defparameter *offset* 2.1)
(defparameter *led-loch-radius* 0.3)
(defparameter *led-beinchen-radius* 0.175)
(defparameter *schraubenloch-radius* 0.301)
(defparameter *profilschraubenloch-radius* 0.401)
(defun goto-cupe (v)
(goto-abs :x (x v) :y (y v)))
(defun unteres-teil-program ()
(with-program ("bla")
(with-transform ((scaling-matrix 10))
(unteres-teil))))
(defun oberes-teil-program ()
(with-program ("bla")
(with-transform ((scaling-matrix 10))
(oberes-teil))))
(defparameter *rillen-tiefe* 4) ;; 4
(defparameter *lueftung-tiefe* 4) ;; 4
(defparameter *holz-tiefe* 16.5) ;; 16
(defparameter *led-tiefe* 10) ;; 14
(defparameter *kabelkanal-tiefe* 8)
(defun unteres-teil ()
(let ((tool-radius (/ (slot-value *cupe-tool* 'gcode::diameter) 2))
(gcode::*current-tool* *cupe-tool*))
(with-named-pass ("aussenkante")
(with-tool (*cupe-tool*)
(let* ((center (make-point 0 0))
(*aussen-radius* (+ *aussen-radius* tool-radius))
(*innen-radius* (- *innen-radius* tool-radius))
(*offset* (- *offset* tool-radius))
(p1 (make-point (* *aussen-radius* (cos (asin (/ *offset* *aussen-radius*))))
*offset*))
(p2 (make-point *offset*
(* *aussen-radius* (sin (acos (/ *offset* *aussen-radius*))))))
(p3 (make-point *offset*
(* *innen-radius* (sin (acos (/ *offset* *innen-radius*))))))
(p4 (make-point (* *innen-radius* (cos (asin (/ *offset* *innen-radius*))))
*offset*)))
(format t "p1 before: ~A~%" p1)
(let ((p1 (make-point (+ -0.1 (x p1)) (+ 0.1 (y p1))))
(p2 (make-point (+ 0.1 (x p2)) (+ -0.1 (y p2))))
(p3 (make-point (+ 0.1 (x p3)) (+ 0.1 (y p3))))
(p4 (make-point (+ 0.1 (x p4)) (+ 0.1 (y p4)))))
(format t "p1: ~A~%" p1)
(goto-cupe p1)
(repeat-for-depth (3)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center))
(mill-abs :x (x p3) :y (y p3))
(arc-cw-abs :x (x p4) :y (y p4) :i (x center) :j (y center))
(mill-abs :x (x p1) :y (y p1))))
(let ((p1 (make-point (+ 0.1 (x p1)) (+ -0.1 (y p1))))
(p2 (make-point (+ -0.1 (x p2)) (+ 0.1 (y p2))))
(p3 (make-point (+ -0.1 (x p3)) (+ -0.1 (y p3))))
(p4 (make-point (+ -0.1 (x p4)) (+ -0.1 (y p4)))))
(goto-cupe p1)
(repeat-for-depth (3)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center))
(mill-abs :x (x p3) :y (y p3))
(arc-cw-abs :x (x p4) :y (y p4) :i (x center) :j (y center))
(mill-abs :x (x p1) :y (y p1))))
(goto-cupe p1)
(repeat-for-depth (*holz-tiefe*)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center))
(mill-abs :x (x p3) :y (y p3))
(arc-cw-abs :x (x p4) :y (y p4) :i (x center) :j (y center))
(mill-abs :x (x p1) :y (y p1))))))
(with-named-pass ("rille1")
(with-tool (*cupe-tool*)
(loop for radius from (- *aussen-radius* 1.4 tool-radius)
downto (+ (- *aussen-radius* 1.4 1.2) tool-radius)
by (- (* tool-radius 2) 0.05)
do (let* ((center (make-point 0 0))
(p1 (make-point (* radius (cos (asin (/ *offset* radius))))
*offset*))
(p2 (make-point *offset*
(* radius (sin (acos (/ *offset* radius)))))))
(goto-cupe p1)
(repeat-for-depth (*kabelkanal-tiefe*)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center)))))
(let* ((center (make-point 0 0))
(radius (+ (- *aussen-radius* 1.4 1.2) tool-radius))
(p1 (make-point (* radius (cos (asin (/ *offset* radius))))
*offset*))
(p2 (make-point *offset*
(* radius (sin (acos (/ *offset* radius)))))))
(goto-cupe p1)
(repeat-for-depth (*kabelkanal-tiefe*)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center))))))
(with-named-pass ("profilschrauben")
(with-tool (*cupe-tool*)
(let ((radius (- *aussen-radius* 2.0)))
(loop for winkel in (mapcar (lambda (x)
(* x pi (/ 180)))
'(15 35 55 75))
do (let ((punkt (evaluate-arc (make-point 0 0) radius winkel)))
(goto-cupe punkt)
(drill :x (x punkt) :y (y punkt)
:diameter (* *profilschraubenloch-radius* 2)
:depth *holz-tiefe*))))))
(with-named-pass ("lueftung")
(with-tool (*cupe-tool*)
(let* ((tool-radius (/ (slot-value *cupe-tool* 'gcode::diameter) 2))
(radius1 (- *innen-radius* tool-radius))
(radius2 (+ *innen-radius* 1.9 0.3 tool-radius))
(delta 0.1))
(loop for winkel
from (asin (/ (+ *offset* 1.0) radius1))
to (acos (/ (+ *offset* 1.0) radius1))
by delta
for i from 0
do (let ((p1 (evaluate-arc (make-point 0 0) radius1 winkel))
(p2 (evaluate-arc (make-point 0 0) radius2 winkel)))
(goto-cupe p1)
(repeat-for-depth (*kabelkanal-tiefe*) ;;lueftung
(mill-abs :x (x p2) :y (y p2))))))))
(with-named-pass ("schrauben")
(with-tool (*cupe-tool*)
(let ((radius (- *aussen-radius* 0.8)))
(loop for winkel in (mapcar (lambda (x)
(* x pi (/ 180)))
'(10 30 60 80))
do (let ((punkt (evaluate-arc (make-point 0 0) radius winkel)))
(goto-cupe punkt)
(drill :x (x punkt) :y (y punkt)
:diameter (* *schraubenloch-radius* 2)
:depth *holz-tiefe*))))))))
;;todo: brett-tiefe?
(defun oberes-teil ()
(let ((tool-radius (/ (slot-value *cupe-tool* 'gcode::diameter) 2))
(gcode::*current-tool* *cupe-tool*))
(with-named-pass ("aussenkante")
(with-tool (*cupe-tool*)
(let* ((center (make-point 0 0))
(*aussen-radius* (+ *aussen-radius* tool-radius))
(*innen-radius* (- *innen-radius* tool-radius))
(*offset* (- *offset* tool-radius))
(p1 (make-point (* *aussen-radius* (cos (asin (/ *offset* *aussen-radius*))))
*offset*))
(p2 (make-point *offset*
(* *aussen-radius* (sin (acos (/ *offset* *aussen-radius*))))))
(p3 (make-point *offset*
(* *innen-radius* (sin (acos (/ *offset* *innen-radius*))))))
(p4 (make-point (* *innen-radius* (cos (asin (/ *offset* *innen-radius*))))
*offset*)))
(format t "p1 before: ~A~%" p1)
(let ((p1 (make-point (+ -0.1 (x p1)) (+ 0.1 (y p1))))
(p2 (make-point (+ 0.1 (x p2)) (+ -0.1 (y p2))))
(p3 (make-point (+ 0.1 (x p3)) (+ 0.1 (y p3))))
(p4 (make-point (+ 0.1 (x p4)) (+ 0.1 (y p4)))))
(format t "p1: ~A~%" p1)
(goto-cupe p1)
(repeat-for-depth (3)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center))
(mill-abs :x (x p3) :y (y p3))
(arc-cw-abs :x (x p4) :y (y p4) :i (x center) :j (y center))
(mill-abs :x (x p1) :y (y p1))))
(let ((p1 (make-point (+ 0.1 (x p1)) (+ -0.1 (y p1))))
(p2 (make-point (+ -0.1 (x p2)) (+ 0.1 (y p2))))
(p3 (make-point (+ -0.1 (x p3)) (+ -0.1 (y p3))))
(p4 (make-point (+ -0.1 (x p4)) (+ -0.1 (y p4)))))
(goto-cupe p1)
(repeat-for-depth (3)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center))
(mill-abs :x (x p3) :y (y p3))
(arc-cw-abs :x (x p4) :y (y p4) :i (x center) :j (y center))
(mill-abs :x (x p1) :y (y p1))))
(goto-cupe p1)
(repeat-for-depth (*holz-tiefe*)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center))
(mill-abs :x (x p3) :y (y p3))
(arc-cw-abs :x (x p4) :y (y p4) :i (x center) :j (y center))
(mill-abs :x (x p1) :y (y p1))))))
(with-named-pass ("rille1")
(with-tool (*cupe-tool*)
(loop for radius from (- *aussen-radius* 1.65 tool-radius)
downto (+ (- *aussen-radius* 1.65 0.9) tool-radius)
by (- (* tool-radius 2) 0.05)
do (let* ((center (make-point 0 0))
(p1 (make-point (* radius (cos (asin (/ *offset* radius))))
*offset*))
(p2 (make-point *offset*
(* radius (sin (acos (/ *offset* radius)))))))
(goto-cupe p1)
(repeat-for-depth (*rillen-tiefe*)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center)))))
(let* ((center (make-point 0 0))
(radius (+ (- *aussen-radius* 1.65 0.9) tool-radius))
(p1 (make-point (* radius (cos (asin (/ *offset* radius))))
*offset*))
(p2 (make-point *offset*
(* radius (sin (acos (/ *offset* radius)))))))
(goto-cupe p1)
(repeat-for-depth (*rillen-tiefe*)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center))))))
(with-named-pass ("rille2")
(with-tool (*cupe-tool*)
(loop for radius from (+ *innen-radius* 0.4 tool-radius)
to (+ *innen-radius* 0.4 tool-radius 0.9)
by (- (* tool-radius 2) 0.05)
do (let* ((center (make-point 0 0))
(p1 (make-point (* radius (cos (asin (/ *offset* radius))))
*offset*))
(p2 (make-point *offset*
(* radius (sin (acos (/ *offset* radius)))))))
(goto-cupe p1)
(repeat-for-depth (*rillen-tiefe*)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center)))))
(let* ((center (make-point 0 0))
(radius (+ *innen-radius* 0.4 tool-radius 0.9))
(p1 (make-point (* radius (cos (asin (/ *offset* radius))))
*offset*))
(p2 (make-point *offset*
(* radius (sin (acos (/ *offset* radius)))))))
(goto-cupe p1)
(repeat-for-depth (*rillen-tiefe*)
(arc-ccw-abs :x (x p2) :y (y p2) :i (x center) :j (y center))))))
(with-named-pass ("loecher")
(with-tool (*cupe-tool*)
(let ((radius (- *aussen-radius* 1.65 0.45))
(delta 0.02))
(loop for winkel
from (asin (/ (+ *offset* *led-loch-radius* 0.1) radius))
to (acos (/ (+ *offset* *led-loch-radius* 0.1) radius))
by delta
for i from 0
do (let ((punkt (evaluate-arc (make-point 0 0) radius winkel))
(p1 (evaluate-arc (make-point 0 0) (+ (- radius 0.3 0.15) tool-radius) winkel))
(p2 (evaluate-arc (make-point 0 0) (- (+ radius 0.3 0.15) tool-radius) winkel)))
(format t "loch nummer ~a.~%" i)
(goto-cupe punkt)
(drill :x (x punkt) :y (y punkt)
:diameter (* *led-loch-radius* 2)
:depth (+ *led-tiefe* *rillen-tiefe*))
; (goto :x (x punkt) :y (y punkt) :z (+ *led-tiefe* *rillen-tiefe*))
(drill :x (x punkt) :y (y punkt)
:diameter (* *led-beinchen-radius* 2)
:depth *holz-tiefe*)
;
(goto :x (x punkt) :y (y punkt) :z *rillen-tiefe*)
; (goto :x (x p1) :y (y p1) :z *rillen-tiefe*)
(goto-cupe p1)
(repeat-for-depth ((+ *lueftung-tiefe* *rillen-tiefe*)) ;;lueftung
(mill-abs :x (x p2) :y (y p2))))))))
(with-named-pass ("schrauben")
(with-tool (*cupe-tool*)
(let ((radius (- *aussen-radius* 0.8)))
(loop for winkel in (mapcar (lambda (x)
(* x pi (/ 180)))
'(10 30 60 80))
do (let ((punkt (evaluate-arc (make-point 0 0) radius winkel)))
(goto-cupe punkt)
(drill :x (x punkt) :y (y punkt)
:diameter (* *schraubenloch-radius* 2)
:depth *holz-tiefe*))))))))
;; NC code genereien
;(program-to-file (cupe-shizzle) "/users/manuel/public/nc/test.nc" :order '("mill" "bridge"))
;(program-to-pdf (cupe-shizzle) "/users/manuel/public/nc/test.pdf" :order '("mill"))
;; opcodes.lisp -> alles was direkt mit gcode zu tun hat - primitiven
;; shapes.lisp -> (DRILL) (ARC-CW-ABS) (ARC-CCW-ABS) (MILL-ABS)